Toshiba is equipped with a vacuum pump in the rice cooker

[Nikkei BP agency reports]

Toshiba Consumer Marketing introduced IH (Electromagnetic Induction Heating) rice cooker "RC-10VS" and "RC-18VW" (FIG. 1) that reduce the pressure inside the pan to 0.6 atm through a vacuum pump. Love is called "vacuum pressure rice cooker." According to the company, the product is the first rice cooker to reduce the pressure using a vacuum pump. Through the decompression, you can receive the following effects: (1) the moisture content of rice reached the desired value of 28% to 29%, (2) to prevent oxidation of the insulation. RC-10VS with a capacity of 1.0L is priced at 97,700 yen, and the RC-18VW with a capacity of 1.8L with a listing date of September 20, 2006 is priced at ¥ 101,850 with a listing date of October 1, 2006 day.

During the cooking process, the water-immersion process in the rice largely affects the quality of the rice. Rice on the market for long-term preservation, the rice has been dried, water cut to about 15%. Therefore, some experts said that rice should be immersed in water for about 2 hours. In general, rice is soaked in water for a long time due to the air contained within the rice. The use of this new rice cooker, the pressure will be reduced to 0.6 by a vacuum pump, thereby releasing the air inside the rice, making rice more easily soaked. In this way, with the same immersion time as the original, it is guaranteed that the desired water content is 28 to 29%, and water is allowed to permeate the inside of the rice (Figure 2).

Due to the overall inhalation of rice moisture, cooked rice is not easy to lose moisture, moisture content of about 63%. After 5 hours still as high as 62 ~ 63% (Figure 3). When using the company's original product, the water content is 26-27% when soaking, about 62% after cooking and 60-61% after 5 hours. Natural water takes about 2 hours, the water content increased to 30%, but the water is only infiltrated to the surface of rice, cooking, prone to broken flowers. Although about 64% of the water is cooked after cooking, it drops to 62% in five hours and further loses moisture over time.

Another effect is to prevent the oxidation of insulation. Decompression by the vacuum pump, can reduce the concentration of oxygen in the pot, to prevent the unsaturated fatty acids contained in rice thermal reaction caused by oxidation. In addition, the hermeticity required for the vacuum state is increased, drying of rice is prevented, and yellowing of rice is prevented by drying. In terms of water content, it is still 62-63% within 32 hours after cooking.

In order to achieve the vacuum decompression function, equipped with a vacuum pump and vacuum solenoid valve (Figure 4). Because the rice cooker needs to withstand high temperature water vapor up to 110 ℃, the company has also developed a high temperature, high humidity vacuum pump in cooperation with a manufacturer. Due to the pressure cooker has been used before, has improved the closure of the inner cap and pressure regulator valve and so on. This time by further improving hermetic vacuum decompression function.

Rice cooker began to consider energy saving

Toshiba in the product uses a vacuum insulation and other adiabatic structure, improve the energy-saving insulation performance. The average hourly power consumption of RC-10LY without heat-insulating structure was 28.5Wh, while the average hourly power consumption of RC-10VS was only 14.46Wh, a decrease of 14%. This vacuum insulation material is made of aluminum vacuum sealed glass fiber, thickness 3mm, thermal conductivity of 1mW / (m · K). In order to cover the inner pot with a layer of vacuum insulation material, the softness is improved and the bending process is realized by studying the glass filament diameter, the weaving method and the density. Previously the company has successfully developed vacuum insulation for the refrigerator. This time as a rice cooker insulation materials, the heat resistance from the refrigerator for 60 ~ 70 ℃ increased to 130 ~ 140 ℃.

We can supply big range of such aluminum Casting Parts, including investment casting and Sand Casting and Die Casting

Sand Casting method (Sand Casting)

Using Sand as Mold material, according to the different components of Sand can be subdivided into wet Sand casting method of Green Sand Mold), surface Dry Sand casting method (Dry Sand Mold), and so on, but not all are available in the casting.

Advantage is lower cost, because the sand mold use reusable;

Metal mould Casting process (Die Casting)

Of the raw materials of high melting point metal production mold.The subdivided into gravity casting, low pressure casting method and high pressure casting method.

Under the control of the melting point of mold, can be molten metal is also limited.

Lost wax Casting, Investment Casting

This method can be as the outer membrane casting method and the solid casting method.

To copy wax casting items required first, and then into the pool with ceramic and stay dry, make with wax replica is covered a layer of ceramic outer membrane, repeat steps until enough to support outer membrane casting process (about 1/4 inch to 1/8 inch), then the wax melting mould, and out of mold. Then mold need to high temperature for many times, enhance behind the hardness could be used in the casting.

This method has good accuracy, can be used as a high melting point metal, such as titanium casting.

B. Main particulars

MAIN PARTICULARS

Material for product

aluminum alloy,

Standard

ASTM, ASME, DIN, JIS, ISO, BS, API, EN

Certificate

ISO9001

Dimension

As per drawing, as large as we can

Processing

Step1:investment casting or sand casting

Step2:turning, milling, drilling, grinding, threading, CNC Machining, boring

Finishing surface

Machined surface with oil, blasting and painting, anodize, polishing, powder painting, electrophoretic coating-

Marking

as per clients` requirements

Inspection

material, construction, dimension, heat treatment, hardness, NDT

Quality

ISO9001, PPAP control production

Lead time

20-30 days for sample, consult with customer for mass production

Delivery

Express for sample, ocean shipping/air for mass production

Our Capabilities

CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, boring

Engineering & manufacturing services

R&D process, tooling and gauging design, product design

Integrated CAD/CAM system, test and measuring

Others

Recyclable, in line with environmental requirements and standards, and reliable


C. Construction

Construction by casting and machining


D Workmanship

The workmanship have good production practice. Care are taken to ensure High accuracy and smooth surfaces 

E. Certificates

- Material certificates

- Measuring reports

- Inspection protocol

- NDT reports

- Fixed certificate: ISO9001 certificate



Our service

Besides above the general specifications, we can also supply some specific machining parts as clients' requirements.


Package and shipping

Export cartons, pallets, wooden cases, Polybags

container package and container transportation

Aluminum Casting Parts

Aluminum Casting Parts,Oem Aluminum Casting Parts,Aluminum Sand Casting,Aluminum Casting Auto Parts

Shinvast Industry Ltd , https://www.shinvastindustry.com