Twin Screw Extruder PVC Ceiling Profile Production Line
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**Twin Screw Extruder PVC Ceiling Profile Production Line**
The PVC ceiling profile extrusion line is a complete system that includes auxiliary equipment such as mixers, crushers, lamination machines, and hot stamping machines. The entire production line is designed with high-performance components to ensure efficient and stable operation.
This advanced line features a specially designed twin screw extruder that delivers excellent shearing and plasticizing performance, ensuring high-quality products. The high-speed cooling system for the extrusion and calibration mold significantly improves the production speed and efficiency of the line.
The unit consists of the following key components: **Mixer - Parallel Double Screw Extruder - PVC Profile Tooling - Vacuum Calibration Table - Haul-off Machine - Cutting Machine - Stacker - Hot Stamping or Lamination Machine - Crusher**. The production profile width is up to 800mm.
**Advantages:**
- The specialized screw design ensures better plasticizing and stable extrusion.
- High-speed cooling molds allow for faster linear speeds and higher productivity.
- The haul-off unit uses separate motors for upper and lower caterpillars, ensuring stability and reliability. The calibration table is adjustable in multiple directions, simplifying operations.
- The cutting unit provides fast and smooth cuts, with tracking cutters designed for wide profiles.
- An intelligent PLC control system offers an easy-to-use interface for convenient operation.
**Work Flow and Detailed Information:**
| Component | Description |
|------------------|-------------|
| Feeder | To feed material into the extruder. |
| Extruder | Equipped with world-renowned electrical components (Siemens, Schneider, ABB), high-torque gearbox with NSK/SKF bearings, Siemens/WEG motors, bimetallic screws and barrels, and an intelligent PLC control system. |
| Die Head | Made of 3Cr13/3Cr17 material; includes extrusion die head, calibrator, and cooling tank. Suitable for PVC wood-plastic foamed and PE/PP wood-plastic cold push direct extrusion. |
| Vacuum Calibration Table | Includes full set of vacuum and water pump; width 240mm, length 6000mm, with an independent operation panel. |
| Haul Off | Upper and lower caterpillars driven separately with frequency inverter speed control; fast change pads for easy operation; aluminum installation plate and pneumatic compaction. |
| Cutter | Tracking or lifting saw cutter with double station dust collection system; synchronized by air cylinder or servo motor. |
| Stacker | Made of stainless steel 304; discharge driven by air cylinder. |
| Surface Treatment | Includes embossing, brushing, sanding, lamination, or hot stamping machines for final product finishing. |
**Main Components Brands:**
- Motor: Siemens, WEG, SEW
- Gear Reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air Cylinder: Festo, SMC, AirTac
- PLC Interface & Module: Siemens, Schneider, Beckhoff
- Frequency Inverter: ABB, Schneider, Siemens
- Servo Motor: Lenze, Delta
- Pressure Sensor: Dynisco, Gefran
- Low Voltage Components: Siemens, Schneider, Omron, LS
- Temperature Controller: Omron, RKC
- Solid State Relay: Crydom, Celduc
**Technical Parameters:**
| Max. Profile Width (mm) | Extruder Model | Designed Capacity (kg/h) | Extruder Motor Power (kW) |
|--------------------------|--------------------|---------------------------|----------------------------|
| 180 | ACE 51/105 or 55/110 | 80–120/120–150 | 18.5/22 |
| 240 | ACE 65/132 | 175–250 | 37 |
| 300 | ACE 65/132 | 175–250 | 37 |
| 400 | ACE 65/132 or 80/156 | 175–250/250–350 | 37/55 |
| 600 | ACE 65/132 or 80/156 | 175–250/250–350 | 37/55 |
| 800 | ACE 80/156 | 280–350 | 55 |
**Why Choose ACEEXTECH?**
- A dedicated R&D team with over 25 years of experience in the plastic extrusion industry.
- Ability to provide customized extrusion solutions tailored to your needs.
- Comprehensive sales support covering pre-sales, sales, and after-sales service.
- Professional sales team fluent in English, Portuguese, Spanish, Turkish, and Russian.
**Our Services:**
- Customized extrusion solutions.
- Turn-key projects including plant layout, formula development, and production support.
- Full sales system from pre-sales to after-sales service.
- Local language support for international markets.
- On-site commissioning, installation, and free training for client staff.
**To receive a detailed proposal, please provide:**
- Basic drawing of the final product.
- Required output capacity.
- Single, double, or triple cavity extrusion.
**Contact ACEEXTECH:**
**JIANGSU ACEEXTECH MACHINERY CO., LTD**
**Tel:** +86-512 58620105
**Fax:** +86-512 58620107
**Mobile/WhatsApp:** +86 13962472339
**Website:** [www.aceextech.com](http://www.aceextech.com)
**Address:** No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City, Jiangsu, China, 215600
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